Implementation Plan

List all the maintenance activities (planned PM orders, calibration/certification, repairs) & critical media maintenance to be included in the standard maintenance windows

Determine new maintenance due dates to allow 2 x 10d B50 maintenance shutdown windows (ensuring all maintenance is level loaded)

Update maintenance due dates in SAP. Update bluebook?

Priority 1: Basecamp recipe flat view (or other option)

Priority 1: Build an IT/OT Tool

Define user requirements for MVP

Develop MVP

Expand with additional rule set

Deploy further enhancements

Automated integration into Basecamp

Priority 1: Eliminate Resends of BC recipes already approved

Priority 2: Bulk propagation of parameters

Priority 2: Table "blank" hidden

Reallocation of existing headcount by transitioning individuals to new focused MSAT team of 9 headcount for tech transfers (allocation 5 FTE) and Quality/Compliance activities (allocation 4 FTE).

Develop resourcing models to identify productivity gains to enable reallocation of existing headcount without increasing total headcount in organization. Capacity modeling, define R&R local TT/Global TT.

Training of focused MSAT TT team

Data gathering and planning → QRM reviews, Gemba, Pager Duty reviews, BOP reviews, etc

Implement identified and prioritized process improvements for DCS, MES, Basecamp, BOP, and SOPs

Wet runs of process improvements (during prod downtime)

Understand change over steps As-Is. Process Analysis CO details, Gemba

Solution generation (Should be) e.g. "shopping cart" concept, parallelization of activities, automation prep & checks externalized (& simplified), Upskilling the operators (OJT)

Determine the feasibility of increasing the number of items that we can scan into the system from our current state of 5 at a time.

Work with automation to enable a cross check of the phys

Identified our qualified trainers for each of the unit ops.

Review the training materials that we are training on

Perform a trainer the trainer workshop to align all trainers to the training materials

Update the changes that are made to the training materials. On the floor materials vs Classroom sessions

Identify a test case with one of the unit ops (CHROM) Qualified Trainer/ Prioritized Trainee

Update the rest of the unit operation with the same frame work.